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    螺旋鎖定墻板機

    作者:匿名    訪問量:3259    發布時間:2013/9/20
          螺旋鎖定墻板機目前是最前沿的新產品。國家知識產權局依法受理專利,專利受理號為:200320113445·8。該成型工藝出產的內隔墻板材具有高強隔聲、高效低本、質輕隔熱、灌注鎖定不開裂等特點。
    1、高強隔聲:本機采用機械擠壓外附振動成型原理,對結構進一步優化設計,在空心率不減小的情況下優化攪刀送料量,加大激振力,加大條板孔與孔接壤面肋間的密實度,減少松散帶,使制板質量得以大幅度進步;同時設計有隨性能上鋪筋(Φ2mm低碳退火鋼絲)和下拉筋機構,能進步條板抗彎荷載強度,減少臺座起板、施工運輸中條板的破損率。大家都知道,條板密實度直接影響隔聲效果,該機采取以上設計措施和技術方案來增加條板強度,進步條板密實度及其整體質量,天然其隔聲效果就有很大進步。
    2、高效低本:本機設計運行制板速度為每分鐘0.8m~1.5m,根據需要長度可任意切割,運行速度按均勻每分鐘1m計算,每班按7個工作小時,一年工作10個月,一臺(套)設備單班出產7.5萬m2,雙班出產可達15萬m2。本機所使用的原材料為普通水泥、粉煤灰、煤矸石、爐灰渣、陶粒、膨脹珍珠巖等。根據各地資源不同,均勻每平方米本錢約16元~18元(包括原材料費、人工費、水電費等)。市場售價均勻每平方米按50元~65元,每年每臺(套)設備按雙班出產15萬m2計算,一臺(套)設備年毛利潤為(50元/m2-18元/m2)×15萬/m2=480萬元/年。辦一個年產15萬平方米的輕質條板廠,設備投資約21萬元(包括主機1臺、攪拌機1臺、破碎機1臺、切割機1臺、運料車2臺、運板車2臺、灌漿機1臺、繞絲機1臺、共8種10臺,不含土建),當年投資當年收回并盈利,可見其經濟效益非??捎^。
    3、灌注鎖定不開裂:墻體裂痕題目是我國各類墻體材料普遍存在的老題目,有的不僅條板接縫開裂,甚至板面也存在嚴峻的干收縮裂紋。就其開裂原因是諸方面的,大致分為有外部的原因也有內部原因。從外因來講,一是干濕變化形成的干縮裂痕;二是溫度變化,熱脹冷縮引起的溫度裂痕;三是結構變形,靜、動荷載引起的結構裂痕。從內部原因分析,材質的選用(如煤矸石和爐渣必需陳化等)、材料配比、出產工藝、養護時間、養護方式(是否露天堆放)、含水率(水灰比)、接縫材料、施工工藝和企口型式等都可能造成墻體開裂或產生不同型式的微裂紋。
    我們首先吃透墻體開裂原因,理順裂痕與設備的直接關系,確定從內部原因抓起,與設備有關的只有出產工藝和企口設計型式兩種。一是我們采用機械擠壓(加筋)成型工藝,特別對整機結構進行優化設計,在進步制板密實度及減少松散帶上與其他廠家有明顯改進和進步;二是創造性的改進條板企口型式。目前開發研制的螺旋鎖定墻板機就是針對板縫開裂的。所謂螺旋鎖定,就是在條板兩側對稱位置半圓槽內設計有螺旋帶,且螺旋帶左右旋向不同,施工中當兩條板對接并灌注灰漿后,企口的兩半圓槽內形成一個旋向不同的螺旋柱體,能起到橫截面(徑向)360°和縱向(軸向全長)全方位整體鎖定,灌注灰漿干縮后的內應力也被較大接觸面積的螺旋柱平均開釋在兩個半圓槽內。形象地說,改進后的螺旋榫槽灌漿后猶如形成一根超大直徑的螺紋鋼柱,具有理想的整體性和抗震性,能預防和克服施工誤差、墻體內應力和意外震驚等所造成的微動開裂。
    4、樞紐易損件螺旋攪刀使用壽命長、維修用度低。攪刀采用硬質合金釬焊工藝,使用壽命不低于5萬m2。經多年的使用經驗和對海內耐磨材料的考察,包括鍛造耐磨合金等工藝,都遠遠達不到硬質合金釬焊工藝的使用壽命。

    本文由www.basiloglue.com提供

    "Spiral lock wall plate", which in the tribes of the same industry, is currently the cutting edge of new products. The state intellectual property office of patent, in accordance with the patent acceptance number is: 200320113445 · 8. The molding process of the partition plate with high strength this qualitative light, heat insulation, sound insulation, high efficiency low perfusion lock without cracking.
    1, high strength, sound insulation: the machine adopts mechanical outside attached vibration extrusion molding principle, the structure was further optimized design, in the case of hollow rate does not reduce optimization mixing blade to send shoes, more exciting force, increase the rib plate holes and hole on surface between the compactness, reduce loose belt, make the system board to the substantial progress of quality; Reinforcement is designed at the same time with the performance with low carbon annealed wire (Φ 2 mm) and the brace, can you improve the strength of plate bending load, reduce the pedestal plate, construction transportation of items of breakage. As everybody knows, slat compactness direct impact sound insulation effect, the machine above design measures and technical scheme to increase the plate strength, progress bar compactness and their overall quality, natural its sound insulation effect has great progress.
    Duty system board 2, low efficient of this: the design speed of 0.8 m to 1.5 m per minute, according to the required length can be arbitrary cutting, speed calculated on uniform 1 m per minute, each class according to the 7 working hours, 10 months of the year, a single class from 75000 m2 (set) equipment, two to produce up to 150000 m2. This machine is used by the raw materials for Portland cement, fly ash, coal gangue, furnace ash, ceramsite, expanded perlite, etc. Depending on local resources, uniform capital RMB 16 ~ 18 yuan per square meter (including raw material cost, labor, utilities, etc.). Uniform market price, according to 50 yuan to 65 yuan per square meter per year (set) equipment produced by two to 150000 m2, a (set) device in gross profit margin for (50 yuan/m2-18 yuan/m2) x 150000 / m2 = 4.8 million yuan/year. Article do an annual output of 150000 square meters of light plate factory, equipment investment about 210000 yuan (including host 1, and a mixer, crusher machine, cutting machine 1 units, 2 two transport carts lorry, filling machine, wire machine, a total of 8 kinds of 10 sets, including civil engineering), current year investment back and profitable, its economic benefit is very considerable.
    3, perfusion lock: crazing wall cracks topic is the old topic of all kinds of wall materials are widespread in our country, there is not only a plate juncture craze, even exist severe dry shrinkage crack surface. Owing to the cracking reason is, roughly divided into external cause and internal cause. Will tell from the external cause, one is the formation of drought-wet change on different drying shrinkage crack; Second, the temperature change, heat bilges cold shrink cracks caused by temperature; Third, structural deformation, static, dynamic loads caused by structural cracks. From internal cause analysis, the selection of materials, such as coal gangue and slag necessary aging, etc.), the ratio of materials, production process and maintenance time, maintenance way (whether) deposited in the open air, moisture content, water cement ratio, joint materials, construction technology and tongue-and-groove type can contribute to the wall cracks or produce different types of micro cracks.
    We first dig through the wall cracking reason, straighten out the cracks in a direct relationship with the equipment, determine from the internal reasons, only produce process and related to the equipment design of tongue-and-groove type two kinds. One is we use mechanical extrusion forming technique (reinforced), optimize the whole structure design, special in the progressive system board density and reduce the loose wear and other manufacturers have obvious improvement and progress; Article 2 it is the creative improvement board tongue-and-groove type. The current development of spiral lock wall plate is aimed at plate slit. Article alleged spiral lock, it is in the plate on both sides of the symmetrical position semicircle with spiral groove design, and spin around to different spiral belt, when two docking board during construction and after grouting mortar, tongue-and-groove two semicircle groove to form a spiral cylinder rotate to different, can have cross section (radial) 360 ° and longitudinal length (axial) comprehensive overall lock, after grouting mortar shrinkage internal stress is larger contact area of the spiral column average release in two semicircle groove. Figuratively speaking, the improved spiral tenon CaoGuan slurry is formed after a pillar of large diameter of rebar, has the ideal integrity and vibration resistance, can prevent and overcome the construction error, wall caused by the internal stress and unexpected shock micro crack.
    4, hub spiral mixing blade parts, long service life and low maintenance capability. Mixing blade using hard alloy brazing process, the service life of not less than 50000 m2. After many years of experience in the use of and on the investigation to the tribes of wear-resistant materials, including forging process such as wear-resistant alloy, are far less than the service life of cemented carbide brazing process.
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